Metal Treatment Products

Calguard

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Direction of Use

  • Spray Calguard Anti-Spatter before welding in a thin and uniform film onto tde areas to be protected. Hold spray can approximately 30 cm from the surface of contact tips, and all otder potential areas which are subjected to weld spatter. It may be advisable to spray diffusers and the base of tde nozzle support as well.
  • Spary Calguard Anti-Spatter Spray hold spray can approximately 30cm from surface to be protected. Spray a thin uniform coating. Do not over apply solutions as excessive solutions application may be detrimental to the weld quality.
  • Hand held spray applicator for welding torch component and base metal areas. Wiping and mopping may be used for metal large areas.
  • To remove Calguard Anti-Spatter Spray after use, clean the surface witd prosol Solvent Degreaser or equivalent steel compatible degreaser.
  • Avoid contact witd eyes. Used in a well ventilated area. Avoid prolonged skin contact (>24 hours).
  • Calguard Anti-Spatter Spray is available in 750ml, 5 litre or 20 litre drums.

Description

Calguard Anti-Spatter Spray is water based, paintable, cost effective and non-flammable agent for tde prevention of weld-spatter adhering to metal surfaces during tde welding process. Calguard Anti-Spatter Spray has outstanding performance perventing spatter sticking to a wide range of steels, including mild steel, including mild steel, stainless, steels and aluminum. It avoid tde need for mechanical abrasion or grinding of weld spatter following welding. It contains corrosion inhibitors for base metal protection.


Physical Properties


Appearance : Light red mixes freely witd water

Boiling point(Deg C) :100

Specific Gravity :1.008g/ml

Techanical Specification

Reduces downtime for cleanup tasks Non-toxic,biodegradable
Non-flammable Ozone safe
Uniform Spray witd no bubbles Paintable, Contains no silicones
User safe Eliminates need for grinding unwanted spatter
Economical Base metal corrosion protection

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Direction of use

  • Clean the weld area carefully using a stainless-steel brush.
  • After welding ensure the area to be pickled has sufficient time to cool below 40°C.
  • Roll or shake the drum of Weldcool if possible for 30 seconds prior to opening the container to ensure a smooth consistency, especially if the product has not been used for a long time.
  • Apply the Weldcool to the area to be cleaned, using the brush provided or with an acid resistant spray pump and applicator. DO NOT PICKLE IN DIRECT SUNLIGHT.
  • Application times may vary depending on ambient temperature, the grade of stainless, surface finish or the method of welding. On a hot rolled surface the pickling time may increase by 50%. MIG welds may require longer pickling times than those obtained using covered electrodes. Allow the pickling gel or solution sufficient time to react with the surface. With high ambient temperatures or when longer pickling times are required it may be necessary to repeat the process. Should the product dry on the surface wash down, dry and repeat the process.

Description

Callington Weldcool is a balanced recirculation system and torch coolant. It has been formulated for use with MIG Welding, TIG Welding, Laser Welding, Laser Cutting, Plasma Welding and Robotic Systems. Its thermal stability properties make it an excellent choice for use with high performance torches. When used in conjunction with a regular coolant system maintenance program. Weldcool will eliminate damaging mineral deposits build up and will prevent clogging of the cooling system. This will extend the life of pumps, seals, gaskets and prevent costly downtime. It is suitable for use in warm and cold climate conditions. It contains rust and corrosion inhibitors that will help extend the life of the cooling system components. It is classified as a non-dangerous product.


Application


With all cooling system, the best results are achieved by changing the coolant annually, draining and cleaning pump filters and flushing the tank to remove any sludge or solids build-up. To prevent the risk of damaging any high efficiency radiator type circulator/heat exchanger to mix coolants as this may also invalidate adding "new" coolant into the system. It is not recommended to mix coolants as this may also invalidate the manufacturer's warranty. Adhering to this procedure will keep the system free from the hazards of damaging minerals deposit build-up and the growth of potentially dangerous bacteria.


packaging


5 Litres

NOTE

Wear full body protection, breathing apparatus, gloves and goggles; avoid spillage or splashes. Do not allow to come in contact with the body.

If skin contact occurs, apply Calcium Gluconate gel immediately.

Avoid contact with eyes or breathing any vapour.

Replace the lid on the container tightly and store upright in a cool dry area away from direct sunlight. Do not store or use below 5°C.

Weldcool has a recommended shelf life, in good storage conditions, of twelve (12) months.


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Features

  • Clean the weld area carefully using a stainless-steel brush.
  • After welding ensure the area to be pickled has sufficient time to cool below 40°C.
  • Roll or shake the drum of Weldbrite if possible for 30 seconds prior to opening the container to ensure a smooth consistency, especially if the product has not been used for a long time.
  • Apply the Weldbrite gel to the area to be cleaned, using the brush provided or with an acid resistant spray pump and applicator. DO NOT PICKLE IN DIRECT SUNLIGHT.
  • Application times may vary depending on ambient temperature, the grade of stainless, surface finish or the method of welding. On a hot rolled surface the pickling time may increase by 50%. MIG welds may require longer pickling times than those obtained using covered electrodes. Allow the pickling gel or solution sufficient time to react with the surface. With high ambient temperatures or when longer pickling times are required it may be necessary to repeat the process. Should the product dry on the surface wash down, dry and repeat the process.

safety precaution

  • Caution : This product contains Hydrofluoric Acid and Nitric Acid and is corrosive and toxic.
  • Wear appropriate clothing, i.e. full body protection, breathing apparatus, face shield, gloves, boots etc.
  • Do not use Weldbrite near open flames or cutting torches, since a hazardous flammable gas can be generated. Keep lid tightly closed when not in use. Store in a cool, dry spot away from direct sunlight. Keep out of reach of children. If used in poorly ventilated areas, use a respirator equipped with a chlorine type filter.
  • If you have to neutralise the Weldbrite residue this can be done using S-Weld Neutralizer neutralising solution. Add S-Weld Neutralizer neutralising solution until the colour remains a pale pink colour.

    • Description

    Weldbrite utilises innovative Australian technology for the formulation of a high adhesion stainless steel pickling gel for pickling applications It is used to remove the black oxide marks or burn scale left during welding of stainless steel. This product conforms to the international standard, ASTM A380-06. The standard practice for cleaning, descaling & passivation of stainless steel parts, equipment & systems. After use of Weldbrite the weld area should have the same look as the rest of the steel being used. Weldbrite leaves a clean professionally finished stainless steel weld area, free from contamination.


    Physical Properties


    Boiling Point : N/A

    Specific Gravity : 1.15

    Water Solubility : Miscible

    pH (as supplied) : < 1.0

    Appearance & Colour : Opaque, white acidic gel, pungent acidic odour


    benefits


    Quick acting

    One step treatment

    Completely water rinseable

    Convenient size packs- no wastage

    Can be used on vertical surfaces


    packaging


    Weldbrite is available in 20kg or 230kg drums - smaller 1.0kg, 2.5kg jars are available for brush application where required.

    Note

    Wear full body protection, breathing apparatus, gloves and goggles; avoid spillage or splashes. Do not allow to come in contact with the body. If skin contact occurs, apply Calcium Gluconate gel immediately.

    Avoid contact with eyes or breathing any vapour.

    Replace the lid on the container tightly and store upright in a cool dry area away from direct sunlight. Do not store or use below 5°C.

    Weldbrite has a recommended shelf life, in good storage conditions, of twelve (12) months.

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    Direction of use

    • Surface should be pre-cleaned to remove oils and greases before applying passivating agent. Use Callington S-Weld Brite Wash. Any contamination will shorten the life of the passivating gel.
    • Stir the gel to ensure a smooth consistency and apply S-Weld Passivator using the acid resistant brush provided.
    • Rinse thoroughly with clean potable water, dry surfaces to prevent water staining (smut). If a neutralizing agent has been used this must be followed by rinsing again with clean potable water and surfaces should be dried to prevent water staining.

    Features

    • Caution : This product contains Nitric Acid and is corrosive and poisonous.
    • Wear appropriate chemical protective clothing, eye protection and breathing apparatus as necessary.
    • Do not use S-Weld Passivator near open flames or cutting torches, since hazardous flammable gas can be generated. Keep lid tightly closed when not in use, and out of reach of children or unauthorised users.
    • If using in a poorly ventilated area, use a respirator.
    • If you require to neutralise the acidic waste residue; this can be done using S-Weld Neutraliser neutralising solution. Add using S-Weld Neutraliser until the colour changes to a pale pink colour.

    Description

    S-Weld Passivator is a powerful oxidising gel for the passivation of stainless steel, duplex steel and inconel alloys. S-Weld Passivator can be used following pickling, grinding or mechanical polishing of stainless steel to ensure a passive surface is obtained prior to installation or commissioning of the final product.


    Physical Properties


    Boiling Point : N/A

    Specific Gravity : 1.20

    Water Solubility : Miscible

    pH (as supplied) : < 1.0

    Appearance & Colour : Thick white translucent gel, mixes with water


    benefits


    Gel consistency for ease of application

    Enhancement of chrome oxide corrosion resistant (passive) layer

    Dissolves any residual surface contamination

    Improved quality of fabricated product


    packaging


    S-Weld Passivator is presented in a 2.5kg security cap plastic container, and each pack includes an acid resistant application brush.

    Note

    Wear PVC gloves, goggles, overalls and safety boots. Wear a respirator if working in a confined or poorly ventilated area.

    Avoid spillages and do not allow gel to come in contact with the body or eyes. Avoid breathing vapour.

    If skin contact occurs, immediately flush body and/or clothes with water. Remove all contaminated clothing.

    Replace the lid on the container tightly after use, and store upright in a cool dry area away from direct sunlight. Do not store or use below 5ºC .

    S-Weld Passivator has a recommended shelf life if twelve (12) months if stored as per above conditions (item 4).

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